Junior Production Engineer - Worcester

Reference PE003920
Location Western Cape, Worcester
Package None-negotiable
Description Requirements:
  • B.Eng or BTech in Chemical Engineering.
  • 1 - 3 years working experience in an engineering or production related field would be preferred.
  • Preferably experienced in Anaerobic Digestion & Biological treatment, RO, MBR, Precipitation, Clarification; relevant experience will be an advantage.
  • Sound ability to perform and interpret process calculations and mass balances, and to translate plant data into corrective and optimisation action.
  • Ability to compile, control and maintain technical and engineering documentation to a high standard of accuracy.
  • Willingness and ability to lead, guide and develop a shift-based team of Process Controllers.
  • Practical understanding of biogas systems and the associated process and safety risks will be an advantage.
  • Computer skills: Word, Excel, data base, power point and e-mail literacy.
  • Be a fast learner and able to work with little supervision.
  • Solution and improvement focused.
  • Effective time management skills with a sense of urgency.
  • Ability to build and maintain positive working relationships with stakeholders.
  • Ability to multi-task and work under pressure.
  • Valid code B drivers' licence and own reliable transport.
  • Willingness to support a continuous 24/7 operation, including standby / call-out when required.
  • Residing in or willing to relocate to the Worcester area.
Responsibilities:
  • Act as the technical process authority on site, providing process and operational expertise to the plant team.
  • Lead, guide and develop the Process Controllers on all process matters, including work allocation, technical coaching, training and verification of process decisions taken on shift.
  • Take operational responsibility for plant performance and wellbeing when the Plant Manager is off site or unavailable, whilst ensuring safe and efficient operations of the plant(s).
  • Monitor and evaluate plant health and performance and take appropriate action to keep the plant operating at optimum performance.
  • Monitor, control and optimise the anaerobic digestion process, including organic loading rate, temperature, pH, VFA / alkalinity and biogas yield, and act on all deviations.
  • Drive plant performance against the contractual KPI's, including water recovery, biogas production, plant availability and utilisation.
  • Interpret daily on-site laboratory results and effluent quality trends, and adjust process set points and dosing regimes accordingly.
  • Compile and distribute daily plant operational performance reports to internal and external stakeholders.
  • Compile, verify and maintain process calculations, including hydraulic and organic loading, retention times, dosing rates, flux and recovery calculations, and biogas yield calculations.
  • Develop, maintain and interpret mass balances to identify losses, inefficiencies and optimisation opportunities.
  • Own, drive and report on optimisation and continuous improvement initiatives from identification and motivation through to implementation and verification of the benefit realised.
  • Act as custodian of engineering and process documentation, including process flow diagrams, P&IDs, equipment lists, datasheets, design documents, control philosophies and technical registers, ensuring all are current, controlled and correctly filed.
  • Track chemical consumption, manage chemical stock levels and monitor the cost of treatment, optimising where possible.
  • Collaborate with the Maintenance Manager and Plant Manager for planned downtime, ensuring the process is placed in the required state for maintenance and returned to service efficiently.
  • Provide process input into the expansion and improvement of process units and lead the onsite implementation of process changes.
  • Support the standardisation of plant data and automation on site, and the roll-out of digital support and remote monitoring.
  • Compile Standard Operating Procedures where required.
  • Adhere to Incident Notification protocols and management of Incidents / NCR's, and follow through on corrective / preventative actions.
  • Ensure PTO's, SWP's and Task Risk Assessments are in place, communicated and conducted as per schedule / procedural requirements.
  • Comply at all times with all client SHE requirements.
  • Client communication, interaction and management, including attendance of meetings.
Please note that if you do not receive a response within 2 weeks, your application has been unsuccessful.

How to Apply

Submit CV